SMT Patching Hour Calculation: Precisely Grasping the Key to Production

In the electronics manufacturing industry, SMT patching hour calculation is a crucial task. It is not only a key link in production cost accounting but also directly related to the evaluation of production efficiency and the formulation of production plans. Therefore, mastering an accurate and reliable SMT patching hour calculation method is of great significance for enterprises and personnel.

Below, Charmhigh Electromechanical will discuss SMT patching hour calculation with you. Interested friends, let's learn about it together.

First, we need to clarify the basic elements of SMT patching hour calculation. These elements include the model and patching speed of the patching machine, the size of the circuit board, and the types and quantities of components that need to be patched. Among them, the patching speed of the patching machine is the core parameter for calculating patching hours, usually expressed in components/second or components/minute. The size of the circuit board and the type and quantity of components determine the number of components that can be patched in each operation.

When calculating SMT patching hours, we first need to determine the model and speed of the patching machine. Different models of patching machines have different performance characteristics, so their patching speeds will also vary. Understanding these information helps us to more accurately assess patching hours.

Next, we need to measure the size of the circuit board and count the types and quantities of components that need to be patched based on the BOM (Bill of Materials). The accuracy of these information is crucial to the reliability of the calculation results. Therefore, when conducting statistics and measurements, we need to carefully check the data to ensure no omissions or errors.

With these basic data, we can start calculating the patching hours. Based on the patching speed of the patching machine and the size of the circuit board, we can estimate the number of components that can be patched in each operation. Then, combined with the total number of components that need to be patched, we can calculate the total time required to complete the entire circuit board patching.

It should be noted that the above is only a basic SMT patching hour calculation method. In practical applications, we also need to consider some other factors, such as the reloading time, debugging time, and equipment failure rate of the patching machine. These factors may have a certain impact on the patching hours, so appropriate adjustments need to be made during the calculation.

To improve the accuracy and reliability of patching hour calculation, we can rely on some auxiliary tools and methods. For example, using professional SMT patching hour calculation software can help us complete the calculation process more quickly and reduce the possibility of human error. Additionally, conducting actual patching tests is also an effective method to verify the accuracy of the calculation results.

In conclusion, SMT patching hour calculation is a crucial task in the electronics manufacturing industry. By mastering accurate calculation methods and leveraging auxiliary tools, we can better grasp the key to production, improve production efficiency, reduce production costs, and provide strong support for the sustainable development of enterprises.

Hunan Charmhigh Electromechanical is a professional patching machine research and manufacturing enterprise. If you have SMT patching machine purchase needs, please contact us, and we will provide you with efficient and professional services. If you want to become our dealer in your area, we will provide you with mutually beneficial agency solutions.WhatsApp : +8618100733752 / WeChat : 86 18100733752 / Skype : 86 18100733752